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Fort Knox Safes® Vault Door Out-swing
Specs
Exterior Dimensions | Up to 99" x 56" |
Rough Opening | Up to 96" x 48" |
Weight | Up to 1885 lbs. |
Door edge thickness | 5/8″ |
Frame thickness | 3/16″ |
Video Overview
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Fort Knox Vault Door – Out-Swing
The Ultimate Entry for Any Secure Room
The Fort Knox Out-Swing Vault Door transforms any concrete room into a high-security vault, storm shelter, or secure storage space. Built with 3/8" solid steel, a 5/8" thick reinforced fire door, and up to 26 locking bolts, this door delivers elite-level protection with Fort Knox's signature craftsmanship and innovation.
The out-swing configuration offers a full 180° opening radius, making it ideal for vault rooms with limited interior space. Whether you're securing firearms, heirlooms, records, or emergency supplies, a Fort Knox Vault Door gives you the flexibility of a secure room with the durability of a high-end safe.
Why Choose the Fort Knox Out-Swing Vault Door?
- 5/8" Reinforced Fire Door: Built with a 3/8” steel plate, two layers of fireboard, and 10-gauge internal reinforcement.
- 3/16" Thick Steel Frame: Heavy-duty frame fits into concrete walls between 6"–12" thick (must be specified at time of order).
- 24–26 Locking Bolts + Corner Bolts: 1.5" solid steel bolts engage all sides of the door, including four patented Star Corner Bolts for added pry resistance.
- Multi-Gear Locking Drive: Fort Knox’s 5-to-1 rack and pinion gear system ensures smooth operation and rock-solid lockup with up to 55 machined gears.
- UL Listed Group II Mechanical Dial Lock: Includes hardplate and recessed multi-bearing protection; optional electronic lock upgrades available.
- 180° Door Swing: External EasyGlide™ hinges allow for full access, perfect for tight vault room interiors.
- Interior Emergency Release: Built-in safety release handle allows exit from inside if the door closes behind you.
Included Premium Features
- Hinge Caps
- Pull Handle
- 5-Spoke Clutch Drive Handle (Black, Gold, or Silver)
- Drill-Stop Hard Plate + Recessed Multi-Bearings
Available Sizes & Specs
Model | Rough Opening (H x W) | Exterior Frame Size (H x W) | Weight | Locking Bolts |
---|---|---|---|---|
8240 | 82" x 40" | 85" x 45" | 1330 lbs | 24 |
8248 | 82" x 48" | 85" x 56" | 1610 lbs | 24 |
9640 | 96" x 40" | 99" x 45" | 1558 lbs | 26 |
9648 | 96" x 48" | 99" x 56" | 1885 lbs | 26 |
Planning Your Vault Room
- Wall Thickness: Must be between 6" and 12" concrete; specify wall thickness when ordering.
- Rough Opening: Vault door model should match your exact rough opening dimensions.
- Framing: Allow 6” of clearance around your rough opening for the door frame to sit flush.
- Swing Direction: Determined by hinge placement when standing outside the room—left or right swing available.
- Hinge Type: Standard external hinges open to 180°. Concealed hinge upgrade available with 110° swing radius.
Use Cases for Vault Doors
- Home Vault Rooms
- Storm Shelter or Safe Room Conversion
- Secure Display Rooms for Firearms or Collectibles
- Commercial Asset Protection
- Long-Term Storage of Documents, Gold, Art, or Family Heirlooms
Instead of buying safe after safe, many homeowners are opting for one large, future-proof security solution with a vault door.
Warranty & Fort Knox Advantage
- Limited Lifetime Warranty against break-in, attempted break-in, and fire
- 100% American Made with certified steel and expert craftsmanship
- Custom Finishes available in gloss, textured, or high-luster metallic options
📞 Call Northwest Safe today to talk with a vault room expert, or visit us in person to see finish and hardware options. We deliver and install across Washington, Oregon, Idaho, and Montana.
Vault Door Buying Checklist

Delivery & Installation
Many big box stores only offer curbside delivery. In theory, this can seem like a really affordable option. After all, a few buddies, a case of beer, and a heavy-duty project is a great combination — right?